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The
range of MCP low melting-point alloys includes formulations
particularly suitable for proof casting. |
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MCP Quality
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The alloys are produced from high-grade constituents,
following strict specifications. Quality is monitored by an
accredited system conforming to ISO 9002.
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Stability
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The alloy compositions remain stable for long periods of
repetitive use. With proper attention to correct usage, MCP
low melting-point alloys can be re-used continually over periods
extending into years. The specially designed MCP
melting pots are recommended.
If the alloy composition is found to have drifted away from
the original specification, it can usually be corrected in-house
by the user. For this purpose, a testing service is available
at the Wellingborough production laboratory.
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Alloy Features
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A prime feature of each of the recommended alloys is the
low temperature at which it can be poured: this combines with
low specific heat and latent heat of fusion to make it possible
to cast against many containing materials without causing
undue thermal expansion or distortion. The viscosity and surface
tension are also low, making for accurate penetration of the
pattern. The volume changes, both during and after solidification,
are very small, ensuring accurate, full size reproduction.
With no shrinkage, hammering-in is unnecessary.
It is usually possible to use the alloys at several stages
of manufacture. Half-casts can be taken quickly and easily,
even from dies with irregular split-lines, and the flash and
gutter can be checked at this stage.
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Choice of Alloy
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Alloy
Designation
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Melting
Point
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Indications For Use
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MCP 47
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47°C / 117°F
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Used when low temperature
is of greatestimportance. |
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MCP 124
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125°C / 227°F
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The simplest choice.
Can usually be poured into a cold die. |
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MCP 150
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135-170°C
275-338°F
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Used for the highest
accuracy, preferably with a pre-warmed die. |
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Safety & The Environment
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| The recommended alloys are not classified as 'dangerous'
for either carriage or supply. They are easy to handle, and
quite safe when the rules for normal handling are observed.
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Melting Equipment
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| For use in conjunction with the alloys, MCP offer
a range of Melting Pots
with capacity for 10, 30 or 60kg of alloy, designed for the
melting, dispensing and recovery of low melting-point alloys,
available from stock. With alloy densities on the order of 9.8kg/1,
capacities are about 1, 3 or 6 litres. |

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