The range of MCP low melting-point alloys includes examples that can be supplied in a specially high quality, suitable for use in safety devices.


MCP Quality

The alloys are produced from high-grade constituents, following strict specifications. Quality is monitored by an accredited system conforming to ISO 9002.


Precision of Manufacture

MCP low melting-point alloys have mechanical properties easily sufficient for the necessary rigidity and control in manufacturing safety devices. Ready-formed parts can be supplied to customers' specifications, which may include both dimensional, analytical and melting/failure point tolerances. A range of extruded sections is also available.


Melting Precision & Durability

Fusible safety devices depend on sudden mechanical failure at a specific temperature. Familiar examples are safety-plugs for pressure cookers and temperature-responsive seals for sprinkler systems. The characteristics of many low melting-point alloys are stable enough for such purposes.

The most satisfactory solution is to use a eutectic alloy, which can be expected to fail when it reaches the eutectic temperature. Such alloys are unfortunately few in number, but the need can often be supplied by one of the many non-eutectics which show well defined yield points (by the standard test of the American Gas Association). The failure point can usually be relied on within a close range of no more than 2°C, the actual temperature depending on the local conditions such as size and shape of the component, applied pressure and thermal conductivity of the surrounding materials.

A representative selection of suitable alloys is shown in the table below. Note that the 'melting-point' is normally observed as the alloy solidifies, rather than as it melts, and that the yield-point for alloys not shown here may be at a lower temperature than the melting-point.


Choice of Alloy

MCP type no.
47
58
69
72
92
109
117
124
127
137
145
[ln]
200
221
Melting-point
47
58
69
72
92
109
118
125
127
135
146
156.6
197
221
Yield-point
47
58
69
72
91
109
117
125
127
135
145
156.6
197
221
Temperatures in °C


Safety & The Environment
The recommended alloys are not classified as 'dangerous' for either carriage or supply. They are easy to handle, and quite safe when the rules for normal handling are observed.